Often people complain of
cracks on walls after plastering works. Plastering plays an important role in
the construction of a building. Just as skin gives shape and texture to the
body and protects it from the harmful environment, plaster protects the building
from damage caused by salts, acid and rain in the external environment. It also
makes the building look beautiful and attractive.
Defect free durable
plaster, free from cracks or other defects can be achieved by diligently
following the correct construction practices.
One of the reasons cited
for cracks is lack of proper cement sand ratio. Normally, for outside plaster,
the cement-sand ratio can be from 1:4 to 1:5, for internal plaster from 1:5 to
1:6 and for roof plaster from 1:3 to 1:4.
For better results, check
that the mason uses a 1:4 rations mortar of cement and fine sand. For coarse
sand, the ratio can be changed to 1:6. However 1:4 mixes is preferred for best
results. Make sure that the mason has not prepared the mix all together for the
whole day. The mix must be prepared only in small quantities so that it is used
within an hour. If excess mortar is prepared, it dries up due to evaporation
and remixing deteriorates strength and increases porosity.
The risk of crazing cracks
may be minimized by the use of relatively weak mix for finishing coat, avoiding
excessive proportion of very fine material in the finish coat and avoiding
excessive toweling so as to prevent the excess of laitance drawing to the surface. A major precautionary measure to be under taken prior to plastering
is remove loose mortar and grease from joints. All joints in the masonry should
be raked out to a depth of a least 12 mm with a hooked tool made for the
purpose while the mortar is still green and not later than 48 hours of the time
of laying. Another important task is that the wall should be wetted for a few
hours. The walls should not be soaked but only dampened evenly. Plastering on
wet walls is seldom satisfactory because key is not formed between the plaster
and the background surface. A good key is essential for successful rendering
and for avoiding cracking and crazing. In an ideal state the background should be in saturated surface dry condition.
Addition of water should
be carefully monitored. Excess water will cause shrinkage as well as low
strength of plaster. Waterproof compounds if used should be uniformly dispersed and mixed properly.
When plastering is done in
two coats, the first coat should be left rough and open from edge of the laying
trowel and after it has been left long enough to set firm, the surface should
be combed or scratched to form a key for the second coat. The first coat should
be allowed to dry for three to five days before subsequent coats are applied.
Use a chicken wire mesh
while plastering joints between the concrete work and brick-work. Plaster
should be finished with a wood felt. A steel trowel shall not be used. Ensure
continuous curing for 10 to 14 days. You may keep in mind that the need for
repairs arises due to negligence, use of unsuitable materials and improper construction practices. Therefore, to save your buildings from cracking adopt
proper construction practices.
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